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DVD REPLICATION

At The Print Facility (TPF) we are a one-stop shop, offering the most comprehensive and flexible DVD printing, duplicating, replicating, and packaging services in Australia. All services are in-house, so we take complete responsibility for your project from start to finish. Our ISO 9002 quality assured DVD manufacturing facilities deliver high quality, competitively priced services.

DVD Replication is a more involved manufacturing process compared to DVD Duplication. A glass master is created from your master disc or file. A metal stamper is grown from the glass master. The metal stamper imparts the data into the polycarbonate disc as it is injection moulded. This is the manufacturing method generally used to manufacture retail entertainment and gaming DVDs and is a reliable and economical method of manufacturing mass volumes. The costs of producing the glass master and metal stamper make the replication manufacturing process more suited to production runs larger than 1000 units. Turnaround time for replicating DVD’s is approximately 2 weeks.

Whether it is one disc or thousands, our highly skilled team can assist with all aspects of your DVD requirements; from manufacturing to authoring and designing the master, encoding, printing, duplicating, replicating, packaging, warehousing, distribution, fulfilment mailing and invoicing services. Our creative graphic design and technical teams have the know-how to help you produce the most challenging multimedia projects.


Our packaging assembly line is completely automated to provide high-speed delivery of the largest projects, bringing your product to market quickly and efficiently. We offer generic polypropylene, polycarbonate and cardboard packaging for DVD, as well as environmentally friendly packaging solutions using recycled and bio-degradable materials. We can supply metal tins, custom made in a range of sizes and shapes for various numbers of discs. We offer multi-disc, standard plastic cases, Superjewel cases and Digipaks. We also offer shrink wrapping or cello wrapping of your product. TPF offer a comprehensive range of 8cm DVD and business card discs in various shapes and sizes. DVD’s are available in 8cm round, rectangular or any customised shape, depending on your artwork and design.


TPF can assist you with:

  • Premastering and authoring your DVD
  • Photo quality colour DVD printing
  • Custom design of artwork and packaging
  • Disc Mailers approved by Australia Post
  • DVD Digipaks
  • Proofing and printing of paper & packaging components
  • An automated packaging assembly line to provide high speed delivery of the largest products
  • Shrink wrapping
  • Warehousing, distribution, fulfillment, mailing and invoicing
  • Generic polypropylene, Polycarbonate and cardboard packaging for DVD
  • Multi-disc and standard plastic cases for DVD
  • Printed booklets and inlays
  • Environmentally friendly packaging solutions using recycled and bio-degradable materials
  • Superjewel cases for DVD
  • Metal tins, custom made in a range of sizes and shapes for various numbers of discs
  • Custom printed packaging for a unique finish
  • Artwork specifications and templates so you can create your own packaging designs


Why use TPF for your DVD replication requirements?

  • We are a one-stop-shop. All services are in-house, so we take complete responsibility of your project from start to finish
  • We can turn around large projects quickly with 24/7 manufacturing
  • We offer highly competitive prices
  • We offer same day service on discs and paper packaging components


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At The Print Facility (TPF) we are a one-stop-shop, offering the most comprehensive and flexible DVD printing, duplicating, replicating, and packaging services in Australia. All services are in-house, so we take complete responsibility for your project from start to finish. Our ISO 9002 quality assured DVD manufacturing facilities deliver high quality, competitively priced services